Overlay plate  

Chromium Carbide Overlay  ( CCO )  wear plates & wear parts                                                                               LINKUP200 bimetallic plate surface with weld bead crack      

LINKUP 100 & 200 Series CCO wear plate is a bi-metallic plate, consisting of a mild steel base ASTM A36 ( EN10025-2 S235JR or JIS G3101 SS400), with a high alloyed wear- resistant cladding: Chromium carbide(Cr7C3), primary carbide volume ﹥50%, the micro-hardness up to HV1800. The mild steel base plate allows the product to be cut, bent, welded, bolted, or studded to existing structures. Physical Properties: Excellent abrasion resistance of the hardface layer, according to ASTM G65 the hardface outlasts mild steel by 20 times and 8 times than heat-treated steel. Bonding layer: the cladding layer penetrates the base plate about 0.8-1.8mm(350Mpa).

 

ThicknessHardnessMain Ingredient
Weld bead patternProcessCrack
overlayer: 3~26mm, 
base metal: 3mm~40mm
57~65 HRCC: 3.0~5.5%, Cr: 23~40%straight, wave, zig zagopen arc welding
submerged arc welding
evenly distributed cracks

 Special chemical composition or application can be customized

Special chemical compositionModerate impact resistantSevere impact resistantHigh temperature resistant
with Ni, Ti, V, Nb, B,W, etcC, Cr, MnC, Cr, Mn, Mo, Ni600℃~900℃
C, Cr, Mo, Nb, W, V

 

Microstructure analysis: Chromium Carbide, Magnification:100X,Etchant: 4% Nital + Kallings

Middle of 2nd weld overlay         Boundary of 1st and 2nd weld overlay         Middle of 1st Weld Overlay        Base Metal Fusion Line                      Img.1 Middle of 2nd welding overlay                            Img.2 Boundary of 1st and 2nd weld overlay                            Img.3 Middle of 1st weld overlay                                      Img.4  Base metal fusion line

                                  

 Standard overlay plate sizes

1200*3000mm1400*3000mm1400*3500mm1500*3000mm
2000*3000mm2100*3500mm2200*3600mmother customized sizes

 Our CCO wear plates are widely used in the mining, power generation, cement, dredging, steel production, waste handling, glass production, and pulp and paper industries. Some specific applications include:

  • Mining: Chutes/hoppers, liners for truck beds, dozer blades, shovel buckets, dragline buckets, excavators
  • Cement: Separator guide vanes, discharge cones for clinker storage bins, chutes for sintering ore conveying, outlet ducts for clinker grinding mills, receiving hoppers
  • Dredging: Dredging pipes and pumps, suction pipelines, pump discharges
  • Steel: Fan blade/housings, coke vibrating screen plates
  • Power: Coal handling chutes, coal feeder liners, crusher screen plates, classifier cones, journal liners, silo bunkers